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Material & Coating Thickness

Material & Coating Thickness

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The Ultrasonic Material & Coating Thickness Gauges featured are true professional products for material thickness measurement or coating thickness measurements and flaw detection in heavy industries, precision engineering, automotive and R&D.

 

Stanlay is an authorized distribution partner to Dakota NDT USA for its range of instruments. These material and coating thickness measurement instruments are used in any applications which require stable and precise measurements. Sealed and impervious to ingress of dust, petroleum etc., the Ultrasonic thickness gauges can be used in any working environment. 

Call us for Advice on product selection or simply give us your application and we will offer you a solution.

 

General Thickness Gauge Selection Guide
Model ZX-1 ZX3 ZX5-DL ZX6-DL MX2-DL CMX1-DL CMX2-DL CMX3 DL
Type Fixed Velocity Material Thickness Gauge Multi-Echo Material Thickness Gauge Material & Coating Thickness Gauge
Capabilities & Performance 
Application General Corrosion and Pitting Thru-coat Material Thickness Measurement   Measure material and coating thickness simultaneously, while still detecting pits & flaws.
Glass
Tube & Pipe
Tank and Boiler 
---- Nodularity Testing / Velocity meter High Accuracy interpretation from A & B-Scan  B-Scan data for continue scan High Accuracy interpretation from A-Scan and B-Scan 
Compatible with Transducer Type Dual Element Dual element & Single element type & Pencil Type
Measurement Modes Pulse-Echo (P-E) Pulse-Echo (P-E) Coating Off: Pulse-Echo (P-E)
Coating On: Pulse-Echo Coating (PECT)
Thru-Paint: Echo-Echo (E-E) Thru-Paint: Echo-Echo (E-E)
Temp Comp: Pulse-Echo (PETP)
Thru-Paint Verify: Echo-Echo Verify (E-EV)
Coating Only: Coating (CT)
Velocity Settings Adjustable on keypad Adjustable on keypad Stores up to 64 custom setups for specific
applications.
Selectable from 8 material types & 2 Programable custom Velocity
Single and Two point calibration option
Probe recognition N/A Selectable from Menu Automatic
Probe Zero Manual or auto zero option
Display Views:
A-Scan View
N/A N/A N/A N/A Rectified +/- (flaw view)
RF (full waveform view).
N/A Rectified +/- (flaw view)
RF (full waveform view).
Display Views:
B-Scan View
N/A N/A N/A N/A Time based cross section view Display speed variable
(10 to 200 readings per Sec)
Display Views:
Scan Bar
N/A N/A N/A N/A Viewable in B-Scan and Large Digit views
Pulser 150 Volt Square wave Pulser Square wave pulser with adjustable pulse widths (spike, thin, wide). 200 Volt Adjustable Dual square wave pulsers
Reciever Gain or amplication of return Echo N/A Five gain settings
(VLOW, LOW, MED, HIGH, VHI).
40 - 52dB range in 3dB steps
Manual Gain Control - 10 to 56dB
Auto Gain Control 
Manual & Auto Gain Control  upto 110dB Manual & Auto Gain Control  upto 110dB
Adjustable damping (50-1500 ohms).
Timing 120MHz FPGA timing Precision TCXO timing with single shot 100MHz 8 bit ultra low power digitizer
Measurement Range :  (Range dependent on material, type of coating and transducer type)
Pulse-Echo (P-E): 0.059" - 8"
1.5 - 200 mm
0.025 to 36.00 inches
(0.63 mm to 914.4 mm)
(Pit & Flaw Detection) measures
0.025in. to 100 ft.
(0.63 mm to 30.48 Mtr)
0.025 to 48.0 inches (0.63 to 1219.2 mm). 0.025 in. to 100 ft.
 (0.63 mm to 30.48 Meters).
Pulse-Echo Coating Mode (PECT) N/A (Material, Coating, Pit & Flaw Detection)
Material:
0.025 to 48.0 inches
(0.63 to 1219.2 mm).

Coating:
0.001 to 0.100 inches
(0.01 mm to 2.54 mm)
Material:
0.025" to 100 ft
(0.63 mm to 30.48 Mtr).

Coating:
0.001 to 0.100 inches
(0.01 mm to 2.54 mm)
Pulse-Echo Temp Comp Mode (PETP) N/A (Pit & Flaw Detection) Auto temperature compensation
0.025 to 48.0 inches (0.63 to 1219.2 mm). 0.025" to 100 ft inches
(0.63 mm to 30.48 Mtr).
Echo-Echo (E-E)

(Thru Paint &
Coatings) measures
N/A Base Metal:
0.10 to 6.00inch
(2.45 to 152 mm) 

Coating
0.001 to 0.075 in (0.0254 to 1.905mm).
 0.100 to 6.0 inches
(2.54 to 152.4mm).
Echo-Echo Mode (E-EV)
(Thru Paint & Coatings) measures
N/A  0.10 to 1.0 inches
(2.54 to 25.4 mm).
Will vary based on coating.
Coating Only Mode (CT)
(Coating Thickness) Measures
N/A  0.0005 to 0.100 inches
(0.0127 mm to 2.54 mm).
Range will vary +/- depending on the coating.
Resolution 0.001 inches
(0.01 millimeters)
(+/-) 0.001 inches (0.01 mm), 
+/- .0001″ inches (0.001 mm)
Velocity Range 0.0120 to 0.7300 in/μs
(305 to 18,542 m/sec)
Frequency range 1 to 10 MHz 1 to 20 MHz
Screen refresh Rate 10 Hz 25 Hz 60 Hz
PRF  200 HZ 250 HZ
Data Storage & Connectivity
Memory N/A N/A Sequential data storage, 40 files of 250 readings per file, for 10,000 readings 4 Gb internal memory with Screen Capture in (.tif)
Log Formats: Grid (Alpha Numeric) or Sequential (Auto Identifier).
OBSTRUCT to indicate inaccessible locations.
Software N/A N/A (.CSV) file download thru USB cable.
No software required
Window PC Software - Provided
Interface/ Data Output N/A N/A USB-C
CDC compatible serial over USB   
Optional serial RS232 or
Bluetooth® module
USB 1.1
Physical 
Case Extruded aluminum body with nickel-plated aluminum end caps (gasket sealed).`
Keypad Sealed membrane Switch pad that is resistant to both water and petroleum products
7 or 8 tactile-feedback keys 9 tactile-feedback keys 12 tactile-feedback keys
Operating Temperature  -30 to 75 degC  -10 to 60 degC
Display LCD, 4.5 Digit 7 segment Display , backlit 1/8" VGA Grayscale display
(240 x 160 pixels);
viewable area 2.4 x 1.8in (62 x 5.7mm);
EL backlit (on/off/auto invert).
1/4" VGA AMOLED Color display
(320 x 240 pixels).
Viewable area
1.7 x 2.27in
(43.2 x 57.6mm).
Portrait & landscape views
Standard & Certification Factory Calibration traceable to NIST & MIL-STD-45662A
CE Marked

 

Precision Thickness Gauge Selection Guide
Model PZX1-DL PMX2-DL PMX3-DL PMX4-DL
Capabilities & Performance 
Application Precision Thickness Gauge with Resolution 0.001 mm for Precision Machining, stamping, Plastic, Manufacturing, Aircraft & Automotive Fiberglass sheets, pipes, storage tanks, aerospace composites, boat hulls, conveyor belts, composite plastics, etc
Compatible with Transducer Type Single & Delay Element
5 to 20 MHz
Single Element, Delay & Pencil Type
1 to 25 MHz
Single Element (1 to 10MHz)
Custom 500kHz Delay Line (HPD1005B)
Measurement Modes Pulse-Echo (P-E):  Contact transducers
Echo-Echo (E-E): Contact transducers
Interface-Echo (I-E): Delay Line & Pencil transducers. NA
Plastics (PLAS):  Graphite Delay Line transducer Echo-Echo Verify (E-EV): Contact transducers.
Velocity Settings a.  Adjustable on keypad 64 custom user-defined setups, or selection of basic material types.  Material Selection: Fiberglass, carbon fiber, cast metals, rubber, high density polyethylene (HDPE), fiber reinforced plastic (FRP), lead, all steels and aluminums.
 b. selectable from 8 material types.
c. 2 programmable custom velocity options.
Single and Two point calibration option
Pulser  100 volt spike pulser 200 volt pulser with a 50 volt cut/boost (100, 150, 200 volt) Spike: 200 volt adjustable.
Square wave: 400 volt adjustable.
Tone Burst: 400 volt adjustable with selectable frequency.
Receiver 5 gain settings (VLOW, LOW, MED, HIGH, VHI) when pulse-echo or thin PLAS mode is selected, and 3 gain settings (LOW, MED, HIGH) for all other modes where automatic gain control is used Manual or AGC gain control with 110dB range Manual or AGC gain control with 110dB range, varies with mode selected. Adjustable damping (50, 75, 100, 300, 600 & 1500 ohms).
Timing  120MHz FPGA timing Precision TCXO timing with single shot 100MHz 8 bit ultra low power digitizer.
Display Views: A-Scan View N/A A-Scan Rectified +/- (half wave view) RF (full waveform view)
Display Views: B-Scan View N/A Time based cross section view. Display speed variable
(10 to 200 readings per second).
Display Views: Scan Bar Display the lowest reading found during a scan. Scan speed at 100Hz. Speed 10 to 33Hz. Viewable in B-Scan and Large Digit views Speed 10Hz. Viewable in B-Scan and Large Digit views
Measurement Range :  (Range dependent on material and transducer type)
Pulse-Echo (P-E): 0.040 to 36.0 inches
(1.0 to 914.4 mm).
Contact - Steel - 0.040" to 30 ft
(1.0 mm – 9.14 Mtr).
Steel - 0.050 to 100.0 ft.
(1.27 to 30.5 M).
Composites 0.100 to 5.00 in. (2.54mm – 127mm).
Echo-Echo (E-E) Delay line – 0.006 to 1.00 in (0.152 to 25.4 mm). Contact – 0.040 to 6.0 in (1.0 to 152.4 mm). Contact - Steel - 0.100 " to 3.0 ft.
(2.54 to 91.44cm).
Echo-Echo Mode (E-EV) N/A Contact - Steel - 0.100" to 6.0 in.
(2.54–152.4mm).
Interface-Echo (I-E) Delay Line – 0.060 to 1.0 in (1.524 to 25.4 mm). Steel - 0.05" to 1.0 inches
(1.27mm – 25.4mm).
Plastics - 0.005 inches. (127mm).
N/A
Interface-Echo-Echo (I-E-E) N/A Steel - 0.006 to 0.500 inch
(0.152 to 12.7mm).
Plastics (PLAS) Graphite Delay Line – 0.005 to 0.250 in
(0.127 to 6.35 mm)
N/A N/A
Resolution 0.001 or 0.0001 in (0.01 or 0.001 mm) 0.01 or 0.001in (0.1 or 0.01 mm)
Velocity Range 0.0120 to .7300 in/μs
(305 to 18,542 m/sec).
Data Storage & Connectivity
Capacity 40 files of 250 read- ings per file, for 10,000 readings 4 Gb internal SD card
Software (.CSV) file download thru USB cable.
No software required
Windows® PC interface software
Interface/ Data Output USB-C
Physical 
Case Extruded aluminum body with nickel-plated aluminum end caps (gasket sealed).
Keypad Sealed membrane that is resistant to both water and petroleum products.
9 tactile-feedback keys. 12 tactile-feedback keys.
Operating Temperature -30° to 75°C -10° to 60°C
Display LCD, 4.5 Digit 7 segment Display , backlit Grayscale 1/8 VGA AMOLED 1⁄4 VGA display Grayscale 1/8 VGA

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